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Tackling HVAC inefficiencies

Saying that one common cause of HVAC inefficiency is component choices, Kevin Laidler of Armstrong Fluid Technology adds that a simple decision to include split-coupled pumps can significantly enhance the ease and efficiency of system maintenance…

  • By Content Team |
  • Published: May 11, 2024
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Across the Middle East, high-performance HVAC systems are crucial for maintaining a cool and comfortable indoor environment. However, they are also one of the leading drivers of regional energy consumption. Air conditioning alone contributes up to 70% of the GCC region’s annual peak electricity consumption, with cooling demand set to grow even further in the next decade.

This is compounded by regional HVAC usage rates, and the continuous demands under which the average system operates. Take as an example the UAE, which is not only one of the world’s highest energy consumers per capita but is also reflective of energy trends within the wider region. In the UAE, HVAC usage is powered by factors such as economic diversification, which is leading to rapid urban and industrial expansion, and population growth. But this growth is complicated by the threat of environmental instability in an already hot and arid climate.

In the Middle East, temperatures are rising twice as fast as the global average. And, as the mercury soars, the strain on HVAC systems intensifies, leading to increased energy consumption and greater inefficiencies in cooling. This creates a concerning feedback loop, as higher energy consumption contributes to further climate change, perpetuating the cycle of rising temperatures and increased demand for cooling solutions. As a result, addressing HVAC inefficiencies becomes not just an energy-saving exercise but also a crucial way to mitigate the impacts of climate change in the region.

With both urbanisation and temperatures on the rise across the region, the need for efficient and reliable HVAC systems is greater than ever. Because within any system, inefficiencies can quickly lead to poor performance, higher operating costs and a larger carbon footprint.

Compared to a unit performing at optimal efficiency, an underperforming HVAC unit can easily increase energy bills by up to 30%. Over time, this can lead to substantial financial losses for building owners, occupants and businesses alike.

So, what are the common causes of HVAC inefficiencies? And what can be done to ensure energy-efficient, cost-efficient and sustainable operations?

One common cause of HVAC inefficiency is component choices, made when a system is designed and specified. Both the overall system design, and the choices of components, factor into the efficiency of the system, as well as the time and cost related to repair and maintenance.

For example, a simple choice to include split-coupled pumps can significantly enhance the ease and efficiency of system maintenance. With a traditional pump design, simple maintenance tasks often require significant time and effort, as technicians may need to disassemble pumps to access and service mechanical seals. This process can result in extended downtime, impacting the system’s overall productivity and efficiency.

A split-coupled pump design allows for the separation of the motor and pump assembly without disturbing the motor, shaft or impeller. This feature streamlines maintenance procedures by providing easier access to bearings and seals, for inspection, repair or replacement. As a result, technicians can perform maintenance tasks more efficiently and minimise downtime.

By incorporating best practices into the design and commissioning phase, building owners and facilities managers can simplify maintenance procedures, reduce downtime and ensure optimal performance.

However, this also brings us to another common cause of HVAC inefficiency – irregular maintenance. When maintenance is overlooked, a system’s performance can deteriorate rapidly – and this leads to decreased efficiency, increased energy consumption and higher repair costs.

Implementing a regular maintenance schedule and a proactive service strategy is the first step towards addressing these issues. By carrying out frequent and thorough checks, tests and preventive maintenance, technicians can minimise downtime, lower repair costs and ensure a comfortable indoor environment for occupants while realising long-term cost savings and environmental benefits.

However, with even the most diligent of maintenance schedules, an outdated HVAC system will ultimately result in inefficiencies.

Older systems with limited diagnostic capabilities often lack the advanced features necessary for effective monitoring and maintenance, which makes it much more difficult to identify and address system issues. Additionally, outdated technology may struggle to meet modern energy efficiency standards, resulting in higher energy consumption and operating costs.

Thankfully, advancements in HVAC technology offer promising solutions to these challenges. Predictive maintenance capabilities, for instance, leverage data analytics and sensor technologies to monitor system performance in real time. By analysing trends and detecting

anomalies, predictive maintenance systems can identify potential issues before they cause performance degradation, or even escalate into system failures.

Predictive maintenance tools, such as a cloud-based monitoring and analytics platform, are essential for optimal efficiency in any modern HVAC system. Such a platform continuously collects and analyses data on pump performance, including flow rates, pressure levels and energy consumption, to identify inefficiencies and promptly alert maintenance personnel before any issues lead to catastrophic system failures.

By proactively addressing maintenance needs, businesses can reduce downtime, lower repair costs and improve system reliability. Predictive maintenance also enables more efficient resource allocation, allowing maintenance teams to prioritise tasks based on urgency. And this results in greater operational efficiency and reduced costs, to ensure optimal HVAC performance.

A well-commissioned, well-maintained and technologically advanced HVAC system is the difference between a cost-effective, energy-efficient system, and a time, cost, and energy-intensive one. However, with diligent design, installation and commissioning, regular preventive maintenance, and the implementation of modern technologies such as predictive maintenance, HVAC inefficiencies can be mitigated. And a more efficient system means that businesses benefit not only from greater energy savings but also from better system reliability and longevity.

The writer is Sales Director – Middle East & Africa at Armstrong Fluid Technology. He may be reached at klaidler@armstrongfluidtechnology.co

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